Kospel Overheating Electrical Components

Boiler emits a burning smell or plastic odor during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose electrical connections causing arcing, Overheated wiring to heating elements, Failing circulation pump motor, Dust burning off new components

How to Fix / Troubleshooting

Safety first: If you smell burning plastic or see smoke, immediately switch off power at the main breaker and do not use the boiler until inspected.

Steps to check:

  • Initial use: A slight smell on first use of a new Kospel boiler can be normal as protective coatings burn off. This should dissipate quickly.
  • Inspect wiring: With power off, remove the cover and look for discolored or melted insulation, especially near the terminal block and heating elements.
  • Tighten terminals: Tighten any loose electrical terminals to the specified torque.
  • Check pump: Listen for unusual noises from the pump that may indicate motor overheating.

When to call a technician: Any persistent burning smell or visible damage to wiring or components requires immediate professional attention.

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Repair Difficulty

Hard 4/5

Required Part

Internal Wiring Harness
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