Lochinvar Kettling / Boiling in Heat Exchanger

Boiler makes loud banging or knocking noises when firing or shortly after

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in heat exchanger, low flow rate, air pockets in boiler, incorrect system pressure

How to Fix / Troubleshooting

Safety first: Turn off power and allow the boiler to cool before touching piping.

  • Check system pressure: Verify pressure is within the recommended range. Low pressure can cause localized boiling.
  • Bleed air: Use automatic air vents and manual bleed valves to remove air from the boiler and near-boiler piping.
  • Verify pump operation: Ensure the primary pump is running and sized correctly. A failed or undersized pump can cause kettling.
  • Descale heat exchanger (professional): If the system uses hard water or has not been treated, a professional should chemically descale the Lochinvar heat exchanger using approved procedures.

Professional help: Persistent kettling can damage the heat exchanger; have a technician address it promptly.

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Repair Difficulty

Hard 4/5

Required Part

Heat Exchanger
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