Navien Freeze Protection / Low Temperature Lockout

Boiler locks out frequently during very cold weather but no specific error code is shown

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Outdoor sensor reading extremely low, Inadequate antifreeze protection in system, Frozen condensate drain or vent, Low gas pressure in extreme cold

How to Fix / Troubleshooting

Safety first: Do not use open flames to thaw frozen pipes or vents. Turn off power and gas if you suspect frozen components.

  • Step 1 – Check outdoor sensor: Verify the outdoor sensor is not exposed to direct wind or mounted in an abnormally cold micro‑location. Relocate if necessary.
  • Step 2 – Inspect condensate drain: Look for ice in the condensate line or trap. Thaw gently with warm towels or a hair dryer and insulate or heat‑trace the line to prevent refreezing.
  • Step 3 – Verify vent terminations: Ensure intake and exhaust are not blocked by snow or ice. Clear a wide area around terminations.
  • Step 4 – Antifreeze and gas supply: For systems in unconditioned spaces, consider adding approved hydronic antifreeze. Have a technician verify gas pressure under peak demand conditions.

Persistent cold‑weather lockouts should be evaluated by a heating professional to protect the boiler and piping from freeze damage.

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Repair Difficulty

Hard 4/5

Required Part

Condensate Trap and Drain Line
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