Pennco Combustion Instability / Dirty Burner

Boiler emits rumbling or roaring noise from burner area

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dirty burner ports, Incorrect gas pressure, Blocked combustion air, Misaligned burner or orifices

How to Fix / Troubleshooting

Critical safety warning: Combustion problems can produce carbon monoxide. If you suspect unsafe combustion, shut down the boiler and call a professional.

  • Visual check: Look through the sight glass (if present). Flame should be stable and mostly blue with minimal yellow tips.
  • Inspect burner: With power and gas off, remove burner assembly and clean burner ports with a soft brush and vacuum.
  • Check air openings: Ensure combustion air openings and intake are not blocked.
  • Professional adjustment: Gas pressure and combustion must be checked and adjusted by a licensed technician with proper instruments.
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Repair Difficulty

Professional Required 5/5

Required Part

Main Burner Assembly
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