Pennco System Leak / Component Failure

Boiler or nearby piping is leaking water

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking pressure relief valve, Corroded boiler sections, Loose union or fitting, Failed automatic air vent

How to Fix / Troubleshooting

Safety first: Hot water can cause burns. Turn off power and allow system to cool if leak is significant.

  • Identify source: Dry the area and observe where water reappears—relief valve outlet, joints, air vents, or boiler body.
  • Relief valve: If water is dripping from the relief valve discharge pipe, check system pressure. High pressure may indicate a failed expansion tank.
  • Tighten fittings: Gently tighten accessible unions or threaded fittings if they are seeping.
  • Replace faulty components: Automatic air vents and relief valves are replaceable; ensure replacements match Pennco specifications.
  • Boiler body leak: If water seeps from boiler sections or casting, the boiler may need major repair or replacement.
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Repair Difficulty

Hard 4/5

Required Part

Pressure Relief Valve
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