Potterton Overheating / Electrical Burn

Boiler emits a burning smell or visible smoke from casing

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed PCB component, Loose electrical connection overheating, Foreign object in combustion chamber, Fan or pump motor failure

How to Fix / Troubleshooting

Safety first: Immediately turn off power at the fused spur and do not attempt to restart the boiler. If smoke is heavy or fire is suspected, evacuate and call emergency services.

User checks:

  • Do not remove the boiler case. Ventilate the area and wait for an engineer.

Engineer checks:

  • Inspect internal components for signs of burning or melted insulation.
  • Check all electrical connections for tightness and overheating.
  • Replace any burnt components such as PCB, wiring harness, fan, or pump.
  • Verify safe operation with full electrical and combustion tests before returning to service.

Any burning smell from a boiler must be investigated urgently by a qualified engineer.

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Repair Difficulty

Professional Required 5/5

Required Part

Main PCB
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