Protherm Condensate Drainage / Flue Condensate Leak

Condensate water dripping from boiler casing or flue joints

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked condensate trap or drain pipe, Cracked condensate trap, Incorrect flue slope causing condensate to run back, Loose flue seals

How to Fix / Troubleshooting

Safety: Condensate is mildly acidic; wear gloves and eye protection. Isolate power before opening the boiler.

Steps:

  • Locate the condensate trap and drain line. Remove and clean the trap of sludge and debris; flush with clean water.
  • Check the condensate pipe for blockages or freezing (in cold weather). Thaw and insulate as necessary.
  • Inspect the trap for cracks and replace if damaged.
  • Verify that the flue is correctly sloped towards the boiler or condensate drain as specified by Protherm.
  • Check flue seals and joints for leaks and reseal or replace components as needed.
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Repair Difficulty

Medium 3/5

Required Part

Condensate Trap
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