Raypak Under-sizing or Outdoor Reset Misconfiguration

Boiler control shows normal operation but building does not heat adequately during very cold weather.

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Possible Causes

Outdoor reset curve set too low, Maximum setpoint limited in control, Raypak boiler undersized for peak load, Mixing valve set too low

How to Fix / Troubleshooting

Safety: Only adjust control parameters if you understand their function; otherwise consult a professional.

Steps:

  • Review the boiler setpoint and maximum temperature limits in the Raypak control menu.
  • If outdoor reset is enabled, verify the design temperatures and slope are appropriate for your climate and system.
  • Check any mixing valves or thermostatic valves for correct settings.

If the boiler cannot maintain temperature even at maximum safe settings, a load calculation and system review by a heating contractor is recommended.

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Repair Difficulty

Easy 2/5
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