E04
Raypak High Limit / Temperature Sensor Error

Boiler shows E04; high limit or temperature sensor error on some Raypak models.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Open or shorted high limit sensor, Loose sensor wiring, Overheating due to low flow, Control board input fault

How to Fix / Troubleshooting

Safety: Turn OFF power and allow the boiler to cool.

Steps:

  • Check system water flow and circulator operation.
  • Inspect the high limit sensor and wiring for secure connections.
  • Reset any manual high limit if present.

If E04 recurs, have a technician test the sensor resistance and replace the sensor or control as needed.

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Repair Difficulty

Hard 4/5

Required Part

High Limit Sensor
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