Rheem Kettling Due to Scale or Sludge in Heat Exchanger

Boiler makes loud banging or knocking noises (kettling) during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in primary heat exchanger, Sludge and magnetite in system water, Low flow through boiler due to partially closed valves or clogged strainers

How to Fix / Troubleshooting

Safety first: Turn off power and allow the boiler to cool before touching any pipes or components.

  • Step 1 – Check system flow: Ensure all isolation valves are fully open and that zone valves are operating correctly. Clean any system strainers or filters.
  • Step 2 – Assess water quality: Bleed a small amount of water from a radiator or drain. Dark, sludgy water indicates contamination that can cause kettling.
  • Step 3 – Chemical treatment: Add an appropriate hydronic system cleaner and run the system per manufacturer instructions, then flush and refill with inhibitor. This is best done by a heating professional.
  • Step 4 – Descale heat exchanger: In hard water areas, the primary heat exchanger may need to be chemically descaled using a pump and approved descaling solution. This should be performed by a qualified technician familiar with Rheem boilers.
  • Step 5 – Monitor operation: After cleaning, noises should be significantly reduced. Persistent kettling may require heat exchanger replacement.

Warning: Ignoring kettling can lead to localized overheating and premature heat exchanger failure.

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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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