Rinnai Over-Pressurization / Expansion Fault

Boiler pressure rises rapidly when heating is on and may discharge water from the pressure relief valve.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed or undercharged expansion vessel, Blocked connection to expansion vessel, Overfilled system, Faulty pressure relief valve

How to Fix / Troubleshooting

Safety first: Turn off heating and allow the system to cool. Do not cap or block the pressure relief discharge pipe.

  • Check cold pressure: When cold, ensure the system pressure is not above the recommended level. If overfilled, bleed water from a radiator to reduce pressure.
  • Test expansion vessel (technician preferred): The air charge in the vessel should be checked with a gauge and recharged if low. This requires isolating and partially draining the system.
  • Inspect PRV: If the PRV has discharged, debris may prevent it from reseating. It may need replacement.
  • Professional service: Expansion vessel replacement or recharging is best done by a heating engineer familiar with Rinnai boilers.
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Repair Difficulty

Hard 4/5

Required Part

Expansion Vessel
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