16
Rinnai Outlet Water Over-Temperature

Boiler displays error 16 and shuts down after running for a short period, often at high demand.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Insufficient water flow through boiler, Blocked or scaled plate heat exchanger, Faulty outlet thermistor, Partially closed isolation valves

How to Fix / Troubleshooting

Safety first: Turn off power and allow the boiler to cool. Hot water circuits may be under pressure and at high temperature.

  • Verify all valves are open: Confirm that the boiler's cold inlet, heating flow, and return valves are fully open. Check any zone valves for proper operation.
  • Clean inlet water filter: Many Rinnai boilers have a mesh filter on the cold water inlet. Isolate the water, remove the filter, rinse debris, and reinstall.
  • Check system pressure: For sealed systems, ensure the pressure gauge is within the recommended range (typically 1.0–1.5 bar when cold). Repressurize if needed following the manual.
  • Descale plate heat exchanger: If domestic hot water temperature spikes quickly, the DHW plate heat exchanger may be scaled. A professional should chemically flush or replace the plate exchanger.
  • Reset and test: Restore power and water, reset the boiler, and monitor outlet temperature. If error 16 recurs, the outlet thermistor or control board may require replacement.
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Repair Difficulty

Hard 4/5

Required Part

Outlet Thermistor
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