25
Rinnai Condensate Drain Blockage

Boiler stops and shows error 25; condensate may be visible around the unit or in the base tray.

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Possible Causes

Blocked condensate trap, Frozen condensate pipe, Sagging or improperly sloped condensate line, Debris or sludge in condensate hose

How to Fix / Troubleshooting

Safety first: Turn off power to the boiler. Condensate is mildly acidic; wear gloves and eye protection when handling.

  • Inspect condensate trap: Locate the condensate trap at the base of the boiler. Place a container underneath, remove the trap, and empty it. Rinse thoroughly with clean water to remove sludge.
  • Check condensate pipe routing: Ensure the pipe slopes continuously downward to the drain with no upward loops or sags that can hold water.
  • Clear external termination: If the condensate discharges outside, check for ice, dirt, or blockages at the outlet. In freezing weather, thaw the pipe gently with warm (not boiling) water or a warm cloth.
  • Reassemble and test: Refit the trap securely, restore power, and reset the boiler. Observe for leaks and confirm that condensate flows freely during operation.
  • Persistent issues: If error 25 returns, have a technician inspect the condensate level sensor and internal drain passages.
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Repair Difficulty

Easy 2/5

Required Part

Condensate Trap Assembly
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