Slant/Fin Overpressure / Expansion Tank Failure

Boiler pressure rises excessively when heating, relief valve opens frequently

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Waterlogged expansion tank, Overfilled system, Faulty pressure reducing valve, Blocked expansion tank connection on Slant/Fin boiler

How to Fix / Troubleshooting

Safety: Allow system to cool before relieving pressure. Use caution when opening any valves.

Steps:

  • 1. Check cold pressure: When the system is cool, pressure should be around 12–15 psi. If much higher, reduce pressure by draining water from a boiler drain while monitoring the gauge.
  • 2. Inspect expansion tank: For diaphragm tanks, press the Schrader valve briefly. If water comes out, the tank has failed and must be replaced.
  • 3. Verify tank charge: With system pressure at zero and tank isolated, check air charge with a tire gauge; it should match system design pressure (often 12 psi). Repressurize with air if low.
  • 4. Check fill valve: Ensure the automatic fill valve is not overfeeding. Replace if it does not regulate properly.

Professional help: If pressure problems persist, have a technician evaluate the expansion tank sizing and piping.

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Repair Difficulty

Medium 3/5

Required Part

Expansion Tank
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