Utica Seized or Failed Circulator Pump

Boiler circulator pump is very hot to the touch and system is not heating

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn pump bearings, Air-locked pump, Debris in impeller, Electrical failure of motor

How to Fix / Troubleshooting

Safety first: Turn off power and allow the pump to cool before touching. Close isolation valves if present.

  • Check for isolation valves: If the Utica boiler piping includes valves around the circulator, close them to avoid draining the system.
  • Bleed pump: Some pumps have a bleed screw on the motor face. Loosen it slightly to release trapped air until water appears, then retighten.
  • Spin shaft (if accessible): With power off, use a screwdriver in the pump shaft slot (behind the bleed plug) to gently turn the shaft. If it is stuck, freeing it may restore operation temporarily.
  • Restore power and test: Turn power back on and call for heat. If the pump still does not run or overheats quickly, it should be replaced.
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Repair Difficulty

Medium 3/5

Required Part

System Circulator Pump
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