Utica Kettling / Boiling in Heat Exchanger

Boiler makes loud banging or knocking noises when firing or shortly after

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Lime scale buildup in heat exchanger, Low flow through boiler, Incorrect system pressure, Air pockets in heat exchanger

How to Fix / Troubleshooting

Safety first: Turn off power and allow the boiler to cool. Hot water and steam can cause burns.

  • Check system pressure: Verify pressure is within Utica's recommended range. Very low pressure can promote boiling.
  • Bleed air: Use the boiler's air vent and system vents to remove trapped air, especially near the boiler.
  • Verify circulator operation: Ensure the pump is running and sized correctly for the system. A failed or undersized pump can cause kettling.
  • Descale if needed: If the system has hard water and the boiler is older, the heat exchanger may need chemical descaling. This should be done by a professional familiar with Utica condensing or cast-iron heat exchangers.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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