Utica Over-Pressurization of Hydronic System

Boiler pressure rises excessively when heating, relief valve opens and discharges water

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed expansion tank, Overfilled system, Faulty pressure reducing valve, Internal leak in coil (combi or indirect tank)

How to Fix / Troubleshooting

Safety first: Hot water from the relief valve can cause burns. Keep clear of the discharge pipe.

  • Check expansion tank: Locate the diaphragm expansion tank near the Utica boiler. Tap it; it should sound hollow on the top and solid on the bottom. If it feels full of water or is heavy, it may be waterlogged.
  • Test tank pressure: With system pressure relieved and isolated, use a tire gauge on the tank's Schrader valve to check air charge (typically 12 psi). Recharge or replace if no air pressure is present.
  • Verify fill pressure: Ensure the system is not overfilled. Drain water until the cold pressure is at the recommended level.
  • Check reducing valve: A stuck pressure reducing valve can overfill the system. Replace if it continues to feed water above set pressure.
  • Indirect/combi check: On systems with a domestic hot water coil, an internal leak can raise boiler pressure. This requires professional diagnosis.
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Repair Difficulty

Medium 3/5

Required Part

Expansion Tank
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