Viadrus Heat Exchanger Kettling / Localised Boiling

Boiler makes loud banging or knocking noises (kettling) during operation, especially when heating up.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale build-up inside Viadrus heat exchanger, Sludge in primary circuit, Poor water circulation, Incorrect pump speed setting

How to Fix / Troubleshooting

Safety first: No immediate danger if there is no leak, but persistent kettling can damage the boiler. Allow the boiler to cool before touching any pipes.

Step-by-step checks:

  • 1. Check system pressure and bleed air: Ensure pressure is around 1.0–1.5 bar cold and bleed radiators and the boiler air vent to remove trapped air.
  • 2. Verify pump speed: On multi-speed pumps, set the pump to a higher speed to improve circulation, following Viadrus recommendations.
  • 3. Flush system (basic): If radiators are cold at the bottom and hot at the top, sludge is likely. A full chemical flush and inhibitor dosing should be carried out by a professional.
  • 4. Descale heat exchanger: In hard water areas, the primary heat exchanger may need descaling. This usually requires isolating and circulating a descaling solution through the boiler, which should be done by a heating engineer.

When to stop: If banging is severe or accompanied by overheat trips, stop using the boiler and arrange professional service.

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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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