Viessmann Heat Exchanger Kettling / Localised Boiling

Boiler making loud banging or knocking noises during operation (kettling)

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in primary heat exchanger, sludge in system, low flow rate, incorrect pump speed

How to Fix / Troubleshooting

Safety: Kettling indicates overheating; do not ignore persistent loud noises.

  • Check system pressure and flow: Ensure correct pressure and that all valves are open to allow adequate flow.
  • Bleed air: Remove trapped air from radiators and boiler vents.
  • Water quality: If in a hard water area, the primary heat exchanger may be scaled. A technician should chemically descale or replace the heat exchanger following Viessmann procedures.
  • System flush: Have the heating system power-flushed and inhibitor added to prevent further sludge and scale.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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