24
Vokera High System Pressure / Expansion Vessel Fault

Boiler displays 24, pressure gauge may be high, water discharged from PRV

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed expansion vessel (loss of charge), Overfilled system, Faulty filling loop letting by, Blocked expansion connection

How to Fix / Troubleshooting

Safety first: Allow the system to cool. Hot water discharge can cause burns.

  • Check pressure gauge: If pressure rises above 3 bar when hot and PRV discharges, the expansion vessel may be faulty.
  • Reduce pressure: Bleed a radiator or use a drain point to lower pressure to about 1.0–1.2 bar when cold.
  • Check filling loop: Ensure both filling loop valves are fully closed and the flexible hose is removed if the design allows.
  • Engineer tasks:
    • Check and recharge the expansion vessel to the correct pre-charge (typically around 0.8–1.0 bar) using a pump and gauge.
    • Inspect the vessel diaphragm for failure and replace if necessary.
    • Verify the expansion pipework is not blocked.

Persistent pressure rise indicates the expansion vessel or filling loop needs professional attention.

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Repair Difficulty

Hard 4/5

Required Part

Expansion Vessel
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