Weil-McLain DHW Short Cycling on Combi Boiler

Boiler cycles on and off rapidly when only domestic hot water is used (combi models)

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Flow sensor sticking, minimum firing rate too high for low flow, plate heat exchanger scaled, incorrect DHW flow switch wiring

How to Fix / Troubleshooting

Safety first: Turn off power and close water valves before removing any DHW components.

  • 1. Observe flow conditions: Note if cycling occurs only at very low hot water flows (e.g., handwashing). This may be normal to some extent.
  • 2. Clean inlet screens: Check and clean any cold water inlet screens or filters on the combi boiler.
  • 3. Exercise flow sensor: Some models use a turbine or paddle flow sensor. If accessible, remove and clean debris or scale from the sensor.
  • 4. Descale DHW heat exchanger: If hot water output is also reduced, professional descaling of the plate heat exchanger may be required.
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Repair Difficulty

Hard 4/5

Required Part

DHW Flow Sensor
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