Weil-McLain Internal Water Leak

Boiler leaking water from bottom of cabinet

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Corroded heat exchanger, leaking relief valve discharge, failed gasket on manifold or sensor well, condensate leak mistaken for system water

How to Fix / Troubleshooting

Safety first: Turn off power and close the boiler isolation valves. Hot water can cause burns and leaks can damage property.

  • 1. Identify fluid type: Touch and smell the liquid carefully. Clear, cool, slightly acidic water near a condensing boiler may be condensate; warm, possibly discolored water under piping is likely system water.
  • 2. Check relief valve: Inspect the pressure relief valve discharge pipe. If it is dripping, read the system pressure. High pressure may indicate an expansion tank or fill valve problem.
  • 3. Inspect visible joints: Look at unions, circulator flanges, sensor wells, and manifold gaskets for signs of seepage or mineral deposits.
  • 4. Condensate sources: On condensing models, check the condensate trap and tubing for cracks or loose connections.
  • 5. Contain the leak: Place a pan or towels to protect surrounding areas and call a professional if the leak source is not obvious or is from the heat exchanger.
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Repair Difficulty

Hard 4/5

Required Part

Pressure Relief Valve
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