E02
Nilfisk
Brush Motor Overload / Overcurrent Protection
Display shows E02 and brush motor will not run, suction may still operate
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Brush motor jammed by debris, Worn or seized brush bearings, Shorted brush motor, Faulty brush motor relay on control board
How to Fix / Troubleshooting
Safety first: Disconnect the machine from power and remove the recovery and solution tanks before working underneath.
- Inspect brush deck: Tilt the Nilfisk carpet cleaner back or remove the brush deck cover. Check for strings, carpet fibers, or foreign objects wrapped around the brush or drive shaft. Remove all debris.
- Check brush rotation by hand: Spin the brush cylinder by hand. It should rotate smoothly. If it is stiff or seized, the bearings or end caps may be worn. Replace the complete brush cylinder or bearing kit as specified for your Nilfisk model.
- Test brush motor: Disconnect the brush motor leads and measure resistance across the motor terminals. A dead short (near 0 Ω) or open circuit indicates a failed motor. Replace the Nilfisk brush drive motor assembly.
- Inspect wiring and relay: Check the harness from the control board to the brush motor for chafing or burn marks. If wiring is good and the motor tests OK, the brush motor relay on the main PCB may be faulty. Replace the main PCB/control module.
- Reset and test: Some Nilfisk units require a power cycle to clear E02. After repairs, unplug for 1–2 minutes, reconnect, and test brush operation.
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Repair Difficulty
Medium
3/5
Required Part
Brush Motor Assembly
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