E4
Numatic
Recovery Tank Full Sensor Fault
Display shows E4 and machine will not start extraction; recovery tank is nearly full.
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Possible Causes
Stuck float switch in recovery tank, Contaminated level sensor, Disconnected or damaged sensor wiring, Faulty level sensor on PCB
How to Fix / Troubleshooting
Safety first: Unplug the machine before removing tanks or covers.
- Empty recovery tank: Remove and fully empty the dirty water (recovery) tank. Rinse it thoroughly to remove foam, detergent residue, and debris.
- Clean float mechanism: Locate the float or level sensor assembly inside the recovery tank lid or body. Ensure the float moves freely up and down. Clean off any sludge or scale.
- Check sensor wiring: Inspect the wiring from the tank sensor to the main body connector. Look for broken wires, corrosion on terminals, or loose plugs. Reseat connectors firmly.
- Check for foam: Excess foam from over-dosing detergent can trigger the full sensor. Use a defoamer in the recovery tank if recommended by Numatic and reduce detergent concentration.
- Test operation: Refit the tank correctly, ensuring it is fully seated and any magnetic or mechanical sensor alignment points are correctly positioned. Plug in and test.
- If E4 persists: The level sensor or the input circuit on the control PCB may be defective and should be tested and replaced by a qualified technician.
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Repair Difficulty
Easy
2/5
Required Part
Recovery Tank Float Switch
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