Numatic Overheating of Electrical or Hydraulic Components in Handle

Handle or wand becomes unusually hot during extended use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

High resistance connection in handle switch, Restricted solution flow causing friction heating, Damaged wiring causing localised heating, Continuous high-duty operation beyond rating

How to Fix / Troubleshooting

Safety first: Unplug the machine and allow the handle to cool before opening it.

  • Inspect wiring: Open the handle and check for discoloured or melted insulation around connectors and switches.
  • Tighten connections: Ensure all screw terminals and spade connectors are tight.
  • Check solution line: Verify that the solution hose inside the handle is not kinked or pinched.
  • Replace damaged parts: Any burnt switch or wiring should be replaced with the correct Numatic components.
  • Adjust usage: Avoid running the pump continuously without moving the tool, which can increase heat.
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Repair Difficulty

Medium 3/5

Required Part

Handle Wiring Loom and Switch
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