Numatic Excessive Solution Flow

Solution tank level appears to drop very quickly compared to normal use.

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Possible Causes

Incorrect or enlarged spray nozzles fitted, Stuck-open solution valve, Incorrect pump pressure setting (on adjustable models), User holding trigger continuously

How to Fix / Troubleshooting

Safety first: Unplug the machine and depressurise the system.

  • Verify nozzles: Check that the correct Numatic nozzles are installed for your model. Replace any that appear oversized or non-original.
  • Inspect valve: Ensure the solution valve closes fully when the trigger is released. Service or replace if it leaks.
  • Adjust pressure: If your model has adjustable pump pressure, set it to the recommended level in the manual.
  • Review technique: Use intermittent trigger pulls rather than continuous spraying to conserve solution.
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Repair Difficulty

Very Easy 1/5

Required Part

Solution Spray Nozzle Set
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