Proctor Silex Overheating / Electrical Insulation Failure

Coffee maker emits a burning plastic or electrical smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Melted wiring insulation near heater, Failing heater overheating plastic housing, Foreign object on warming plate, Blocked ventilation causing heat buildup

How to Fix / Troubleshooting

Safety first: Immediately unplug the coffee maker and do not continue using it until the cause is identified.

  • Inspect exterior: Look for melted plastic around the warming plate or base. Remove any foreign objects that may have fallen onto the plate.
  • Check vents: Ensure any bottom or side vents are not blocked by cloths or countertops.
  • Internal inspection: Remove the bottom cover and inspect wiring near the heater for melted insulation or burn marks. Replace any damaged wiring with high-temperature rated wire.
  • Assess heater and housing: If the heater has warped nearby plastic or shows signs of overheating, replace the heater assembly or the entire unit.
  • Do not ignore: Persistent burning smells indicate a fire risk; if you are not qualified to repair, replace the coffee maker.
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Repair Difficulty

Professional Required 5/5

Required Part

Heating Element Assembly
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