Rancilio Thermal Overload / Overcurrent Protection

Machine shuts off unexpectedly during use and may restart after cooling.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheating due to blocked ventilation, Failing pump or motor drawing excess current, Loose mains connections causing heat, Internal thermal cutout activating

How to Fix / Troubleshooting

Safety: Unplug the machine and allow it to cool before inspection.

  • Check ventilation: Ensure there is adequate space around the machine for airflow and that vents are not blocked by walls or other equipment.
  • Inspect for heat damage: Look for discolored wiring or connectors near high‑current components (heaters, pump).
  • Test pump and heaters: A failing pump or partially shorted heater can draw excessive current. Measure current draw if you have appropriate tools, or have a technician test.
  • Secure connections: Tighten all mains and high‑current terminal screws to reduce resistive heating.
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Repair Difficulty

Hard 4/5

Required Part

Thermal Cutout
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