DeWalt Excessive Current Draw / Battery Overheating

Battery becomes very hot to the touch after short use in the vacuum

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Possible Causes

Severely clogged filters causing high load, Shorted motor windings, Using low-capacity battery under heavy load, Poor ventilation around battery

How to Fix / Troubleshooting

Safety: Stop use immediately and remove the battery. Allow it to cool in a well-ventilated area away from flammable materials.

  • Clean filters and airflow path: Ensure all filters are clean and airflow is not restricted.
  • Use appropriate battery: For heavy-duty use, use higher Ah DeWalt batteries designed for sustained current draw.
  • Test with another battery: If multiple batteries overheat quickly, the motor may be drawing excessive current and should be inspected or replaced.
  • Replace suspect battery: If only one battery overheats while others remain normal, retire and replace that pack.
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Repair Difficulty

Easy 2/5

Required Part

Battery Pack
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