Dirt Devil Brushroll Bearing or Gear Damage

Vacuum makes grinding or rattling noise from the floor nozzle when brushroll is engaged

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Possible Causes

Worn brushroll end bearings, Debris in brushroll end caps, Damaged gear train in motorized head

How to Fix / Troubleshooting

Safety first: Remove the battery before opening the nozzle.

  • Step 1 – Remove brushroll: Open the nozzle cover and take out the brushroll.
  • Step 2 – Inspect end caps: Remove any removable end caps and clean out hair and debris. Check for cracks or melted plastic.
  • Step 3 – Spin test: Spin the brushroll shaft and end caps by hand. Any grinding or roughness indicates bearing failure.
  • Step 4 – Check gears (if accessible): On some Dirt Devil heads, gears are visible under a side cover. Inspect for missing teeth or debris.
  • Step 5 – Replace assembly: Replace the brushroll or entire motorized nozzle if internal gears are damaged.
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Repair Difficulty

Easy 2/5

Required Part

Brushroll Assembly
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