Festool
Mechanical Switch Wear / Failure
Main power switch feels loose, sticks, or does not stay in position
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Possible Causes
Worn internal switch contacts, Broken switch actuator, Contamination inside switch, Damaged switch mounting
How to Fix / Troubleshooting
Safety first: Remove the battery before working on the switch or opening the housing.
- 1. External check: Move the switch through all positions. If it does not click positively or returns to OFF by itself, internal wear is likely.
- 2. Open housing: Access the switch and inspect the actuator and mounting. Ensure the switch body is firmly secured.
- 3. Replace switch: Disconnect the switch from the wiring harness and install a new Festool-compatible main power switch. Do not attempt to lubricate or repair the internal contacts.
- 4. Reassemble and test: Reassemble the housing, reinstall the battery, and verify proper switch operation.
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Repair Difficulty
Easy
2/5
Required Part
Main Power Switch
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