Festool Mechanical Switch Wear / Failure

Main power switch feels loose, sticks, or does not stay in position

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Possible Causes

Worn internal switch contacts, Broken switch actuator, Contamination inside switch, Damaged switch mounting

How to Fix / Troubleshooting

Safety first: Remove the battery before working on the switch or opening the housing.

  • 1. External check: Move the switch through all positions. If it does not click positively or returns to OFF by itself, internal wear is likely.
  • 2. Open housing: Access the switch and inspect the actuator and mounting. Ensure the switch body is firmly secured.
  • 3. Replace switch: Disconnect the switch from the wiring harness and install a new Festool-compatible main power switch. Do not attempt to lubricate or repair the internal contacts.
  • 4. Reassemble and test: Reassemble the housing, reinstall the battery, and verify proper switch operation.
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Repair Difficulty

Easy 2/5

Required Part

Main Power Switch
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