Gtech Overheating Motor or Brush Drive

Vacuum emits a burning smell or hot plastic smell during or after use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brush bar jammed causing belt slip, Motor overheating due to blocked filters, Electrical short in floor head, Worn motor windings

How to Fix / Troubleshooting

Safety first: Stop using the vacuum immediately, remove the battery, and allow the unit to cool. Do not continue to run a vacuum that smells of burning.

Steps to try:

  • Inspect brush bar: Remove the brush bar and check for jams. A melted or scorched belt smell indicates drive issues.
  • Clean filters and airflow: Ensure all filters are clean and the airflow path is clear to reduce motor load.
  • Check for visible damage: Look for melted plastic around the floor head or motor vents.
  • Do not ignore persistent smell: If the burning smell returns quickly after cleaning, the motor or wiring may be damaged. Discontinue use and replace the main body or floor head as appropriate.
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Repair Difficulty

Hard 4/5

Required Part

Motorised Floor Head Assembly
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