Err 4
iRobot
Thermal Overload / Overheating Protection
Vacuum shuts down with “Err 4”; unit may feel hot to the touch, especially near the motor vents.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Blocked air vents, Severely clogged filters, Continuous high‑power use without cooling, Failing suction motor drawing excess current
How to Fix / Troubleshooting
Safety first: Turn the vacuum OFF, remove it from the charger, and allow it to cool for at least 30 minutes before further inspection.
- Let it cool: Place the vacuum in a cool, dry area away from direct sunlight until the housing no longer feels warm.
- Clean all filters: Remove pre‑motor and HEPA filters. Tap gently to remove dust. If washable, rinse under lukewarm water until clear, then air‑dry completely (24 hours) before reinstalling.
- Check airflow paths: Inspect the wand, hose, and nozzle for blockages. Even partial clogs can cause overheating. Remove any debris.
- Inspect vents: Use a soft brush to clean the motor exhaust vents on the body. Do not poke deep into the vents with hard objects.
- Use lower power modes: After cleaning, run the vacuum on a lower power setting for a few minutes and monitor for heat buildup.
- Service motor if overheating persists: If Err 4 recurs quickly even with clean filters and clear airflow, the motor’s internal thermal sensor or windings may be failing and the motor assembly should be replaced.
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Repair Difficulty
Medium
3/5
Required Part
Main Suction Motor Assembly
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