Jimmy Overheating / Electrical or Mechanical Burn

Vacuum emits a burning smell during or after use

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brushroll jam causing belt slip, Overheated floorhead motor, Failing main motor windings, Dust buildup on motor causing hot smell

How to Fix / Troubleshooting

Safety first: Immediately turn OFF the vacuum, remove the battery, and do not continue using it until the cause is found.

  • Step 1 – Inspect floorhead: Remove the floorhead and check for jams. Smell the brushroll and belt area. If the smell is strongest here, replace the belt or floorhead motor.
  • Step 2 – Check motor area: Remove dust cup and filters. Smell near the motor vents. If the burning smell is strongest here, the motor may be failing.
  • Step 3 – Clean dust: Use a soft brush to remove dust from vents and around the motor housing.
  • Step 4 – Test briefly: After cooling, run the vacuum for a few seconds. If the smell returns quickly, stop and replace the motorized floorhead assembly or main motor assembly as appropriate.
  • Step 5 – Technician service: If you see smoke or melted plastic, do not use the vacuum again until inspected by a professional.
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Repair Difficulty

Hard 4/5

Required Part

Motorized Floorhead Motor
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