Kärcher Motor Overheating / Electrical Short

Cordless vacuum emits a burning smell or visible smoke from the motor area

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Severely clogged filters causing overheating, Shorted motor windings, Foreign object contacting motor fan, Failing motor driver components on PCB

How to Fix / Troubleshooting

Safety first: Immediately switch OFF the vacuum and remove the battery. Do not continue to operate the unit.

  • Inspect filters and airflow: Check and clean all filters and air paths. However, if smoke or strong burning smell was present, assume internal damage.
  • Check for melted plastic: Look for discoloration or deformation around the motor vents.
  • Do not attempt to run again: Running a smoking motor can cause fire or further damage.
  • Service required: The motor and possibly the main PCB must be inspected and replaced by a qualified technician.
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Repair Difficulty

Professional Required 5/5

Required Part

Suction Motor Assembly and Possibly Main Control PCB
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