Neato Overheating Motor or Slipping Belt in Accessory

Vacuum emits a burning smell during use

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brushroll jam causing motor strain, Dust buildup in motor, Failing motor windings, Overheated accessory motor

How to Fix / Troubleshooting

Safety: Immediately turn off the vacuum, disconnect from charger, and allow it to cool. Do not continue using a unit that smells like burning plastic or insulation.

  • Step 1 – Inspect brush head: Remove the motorized head and check for jams or melted plastic around the brushroll. Clear any obstructions.
  • Step 2 – Smell test: Smell near the brush head and main body separately to identify the source. If the smell is strongest at the main body, suspect the main motor.
  • Step 3 – Open housing: Once cool, open the body and inspect the motor area for discoloration, melted insulation, or burnt wiring. If present, replace the motor assembly.
  • Step 4 – Replace damaged parts: Any melted brush head components or accessories should be replaced, not repaired.
  • Step 5 – Do not ignore: Persistent burning smell is a fire risk. If you cannot identify and correct the cause, discontinue use and seek professional service.
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Repair Difficulty

Hard 4/5

Required Part

Motor and Fan Assembly
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