Panasonic Overheating Motor or Nozzle Brush

Vacuum emits a burning smell during or after use

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brush roll jam causing belt or motor strain, Severely clogged filters, Failing motor windings, Foreign object contacting motor or brush

How to Fix / Troubleshooting

Safety first: Immediately turn off the vacuum, remove the battery, and allow the unit to cool. Do not continue using it until the cause is identified.

  • 1. Inspect brush roll: Remove the motorized nozzle and check for hair or debris tightly wrapped around the brush. Clear all obstructions and ensure the brush spins freely.
  • 2. Check for melted plastic or belt smell: Look for discoloration or melted areas around the brush ends and belt (if visible). Replace the brush roll assembly if damaged.
  • 3. Clean filters and vents: Ensure all filters are clean and vents are unobstructed to prevent motor overheating.
  • 4. Test briefly: After cooling and cleaning, run the vacuum for 30–60 seconds and monitor for smell. Stop immediately if the odor returns.
  • 5. Persistent burning smell: Indicates internal motor damage or electrical arcing. Discontinue use and have the motor and PCB inspected and replaced by a technician.
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Repair Difficulty

Hard 4/5

Required Part

Motorized Brush Roll Assembly
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