Progress Overheating / Electrical Insulation Breakdown

Vacuum emits a burning smell or hot plastic odor during or after use

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheated motor windings, Hair wrapped around brush roll causing friction, Blocked airflow causing motor overheat, Failing brush motor in nozzle

How to Fix / Troubleshooting

Safety: Immediately switch off the vacuum and remove the battery. Do not continue using the unit until the cause is identified.

  • Inspect brush roll: Remove the floor nozzle and check for hair or debris causing friction. Clean thoroughly.
  • Check for blockages: Ensure all air paths and filters are clear to prevent overheating.
  • Smell test: Smell near the main body and nozzle separately to identify which component is overheating.
  • Service if smell persists: If the burning smell continues after cleaning, the motor windings or electronics may be damaged. Have the motor or nozzle assembly replaced by a technician.
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Repair Difficulty

Hard 4/5

Required Part

Digital Motor Assembly
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