Ryobi Electrical Overheating / Motor Burnout

Vacuum emits a burning smell or visible smoke during use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Motor windings overheating, Brush roll jam causing motor overload, Shorted wiring in floor head, Melted plastic near motor vents

How to Fix / Troubleshooting

Safety first: Immediately remove the battery and take the vacuum outdoors. Do not continue to operate the unit.

  • Inspect for jams: Check the brush roll and air path for severe blockages that could have overloaded the motor.
  • Look for melted areas: Examine the housing near the motor vents and floor head for melted or discolored plastic.
  • Do not attempt to restart: Restarting a smoking or burning motor can cause fire or further damage.
  • Seek professional service: The motor or wiring must be inspected and replaced by a qualified technician.

Burning smells or smoke indicate serious internal damage; replacement of the motor assembly or entire unit may be necessary.

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Repair Difficulty

Professional Required 5/5

Required Part

Motor Assembly
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