TCL Motor or Brush Roll Overheating

Vacuum produces a burning smell or hot plastic odor during or after use.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Brush roll jammed with hair, Main motor bearings failing, Blocked airflow causing motor overheat, Belt or gear slipping inside TCL floor head

How to Fix / Troubleshooting

Safety first: Immediately turn OFF the vacuum, remove the battery, and allow the unit to cool. Do not continue using it until the cause is found.

  • 1. Inspect brush roll: Remove the motorized floor head cover and brush roll. Clear all hair and debris from the roller and end caps.
  • 2. Check for melted plastic: Look inside the floor head for melted areas or burnt belt smell. Replace the floor head if damage is severe.
  • 3. Clean filters and airflow: Ensure all filters are clean and the airflow path is unobstructed to reduce motor load.
  • 4. Listen to motor: After cooling and reassembly, run the vacuum briefly. If the motor sounds rough, squeals, or the smell returns, stop using it.

Important: Persistent burning smell indicates motor or internal wiring damage. The main motor assembly or floor head should be replaced by a technician.

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Repair Difficulty

Hard 4/5

Required Part

Motorized Floor Head Assembly
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