Toshiba Overheating Motor or Brushroll Friction

Vacuum produces a burning smell during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Hair wrapped around brushroll causing friction, Worn brushroll bearings, Motor overheating due to blocked airflow, Electrical short in motor windings

How to Fix / Troubleshooting

Safety first: Immediately turn OFF the vacuum, remove the battery, and allow it to cool. Do not continue using the unit until the cause is identified.

  • Step 1 – Inspect brushroll: Remove the brushroll and clear all hair and debris. Check that it spins freely.
  • Step 2 – Check for melted plastic: Look for melted areas around the nozzle or brushroll ends. If present, replace the brushroll and possibly the nozzle housing.
  • Step 3 – Clean filters and vents: Ensure all filters and vents are clean to prevent motor overheating.

If the burning smell comes from the motor housing and persists after cleaning, the motor may be failing and should be replaced by a technician.

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Repair Difficulty

Medium 3/5

Required Part

Motorized Floor Nozzle Brushroll Assembly
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