Bradley Smoker Door Seal / Gasket Failure

Excessive smoke leaking from door edges and around the top of the door.

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Possible Causes

Cracked or flattened door gasket, Misaligned door hinges, Warped door, Latch not pulling door tight

How to Fix / Troubleshooting

Safety first: Use heat‑resistant gloves when checking for leaks during operation.

Steps to improve sealing:

  • Inspect gasket: With the smoker cool, examine the door gasket for hard spots, cracks, or sections missing. Replace the gasket if damaged.
  • Check door alignment: Close the door and look for uneven gaps. Adjust the hinges if possible or gently bend the door to improve fit.
  • Adjust latch: Some Bradley models have an adjustable latch. Tighten it so the door is pulled snugly against the gasket without excessive force.
  • Gasket replacement: Remove the old gasket and clean the mounting surface. Install the new Bradley door gasket according to instructions, ensuring it is not stretched too tight.
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Repair Difficulty

Easy 2/5

Required Part

Door Gasket / Door Latch
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