Bradley Smoker Runaway Heating / Temperature Control Failure

Smoker overheats well beyond the set temperature; food burns even at low settings.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Shorted heating element relay or triac on control board, Temperature sensor reading too low, Sensor not properly mounted in airflow, Stuck high‑limit thermostat (if normally closed type)

How to Fix / Troubleshooting

Safety first: Immediately unplug the smoker if it overheats. Do not leave it unattended until the fault is corrected.

Troubleshooting steps:

  • Check sensor placement: Verify the temperature sensor probe is firmly mounted in its bracket and not touching the heating element or wall directly. Misplacement can cause false low readings.
  • Inspect sensor wiring: Look for damaged insulation or loose connections that could cause erratic readings. Replace the sensor if in doubt.
  • Compare with independent thermometer: Place a separate oven thermometer inside to confirm the actual temperature versus the display. If the display is much lower, replace the sensor.
  • Control board test: If the sensor is good but the element stays on continuously, the control board’s relay or triac may be welded closed. Replace the digital control box.
  • Do not bypass safety devices: Never bypass the high‑limit thermostat or thermal fuse to “fix” overheating. Replace faulty components with correct Bradley parts.
Advertisements

Repair Difficulty

Hard 4/5

Required Part

Digital Control Box / Temperature Sensor Probe (RTD)
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements