Bradley Smoker Overheating Component or Electrical Insulation Failure

Strong burning or electrical smell coming from the smoker during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Grease on heating element burning off, Melted wiring insulation near element, Failing control board component, Foreign object contacting element

How to Fix / Troubleshooting

Safety first: If you smell strong burning plastic or see smoke from areas other than the vent, unplug the smoker immediately and do not continue using it until inspected.

Inspection steps:

  • Check for grease on element: Once cool, inspect the heating element for heavy grease deposits. Clean gently with a damp cloth; do not use abrasive tools that can damage the element.
  • Inspect wiring: Remove the rear panel and look for discolored, melted, or brittle wires, especially near the element and control box. Replace any damaged wiring with high‑temperature rated wire.
  • Examine control box: Open the control box and look for burnt components or darkened areas on the PCB. A burnt smell here usually means the control box must be replaced.
  • Remove foreign objects: Ensure no foil, paper, or plastic is touching the element or burner plate.

Do not operate the smoker again until the source of the smell is identified and corrected.

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Repair Difficulty

Hard 4/5

Required Part

Heating Element Wiring / Digital Control Box
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