Char-Broil Intermittent Power Loss to Control or Element

Display and lights work but smoker shuts off randomly during cook

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose internal power connection, Failing main control board, Overheating control box due to blocked ventilation, Faulty door switch (if equipped)

How to Fix / Troubleshooting

Safety first: Unplug the smoker before opening any panels.

  • Check external power: Ensure the plug fits tightly in the outlet and that no extension cord connections are loose.
  • Inspect internal connections: Open the control box and verify that all spade connectors on the control board and terminal block are tight. Reseat any loose connectors.
  • Look for heat damage: Check the control board for darkened areas or cracked solder joints that may open when hot. If found, replace the board.
  • Door switch (if present): Some models have a door switch that cuts power when the door is open. Inspect and test the switch for intermittent operation; replace if unreliable.
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Repair Difficulty

Medium 3/5

Required Part

Main Control Board
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