Char-Broil Door Window Glass Failure

Door glass cracked or shattered

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Thermal shock from cold water on hot glass, Impact damage, Manufacturing defect in tempered glass

How to Fix / Troubleshooting

Safety first: Do not use the smoker with broken glass. Wear cut‑resistant gloves and eye protection when handling broken pieces.

  • Contain debris: Carefully remove loose glass from the door and interior. Vacuum small shards from the cabinet and door frame.
  • Inspect door frame: Check the metal frame for warping or sharp edges that could stress new glass.
  • Order replacement door or glass kit: Many Char‑Broil models require replacing the entire door assembly. Use the exact OEM part for your model.
  • Install replacement: Follow manufacturer instructions to install the new door or glass, ensuring all screws are tight and the gasket seals properly.
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Repair Difficulty

Medium 3/5

Required Part

Door Assembly with Glass
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