Char-Broil Thermal Expansion Noise

Smoker makes loud popping or banging noises during heating and cooling

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Possible Causes

Metal panels expanding and contracting, Loose internal brackets or screws, Warped drip pan or racks

How to Fix / Troubleshooting

Safety first: Allow the smoker to cool before tightening screws or adjusting parts.

  • Identify source: Listen carefully to locate whether the noise comes from the cabinet walls, racks, or drip pan.
  • Tighten hardware: Check and tighten screws on side panels, back panel, and internal brackets.
  • Stabilize loose parts: Ensure racks and drip pans sit firmly in their supports and are not flexing excessively.
  • Accept minor noise: Some popping from metal expansion is normal and not a defect, but excessive or new noises after damage should be investigated.
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Repair Difficulty

Very Easy 1/5
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