Char-Broil Short Circuit or Ground Fault

Smoker trips household breaker or GFCI when turned on

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Water intrusion in control box, Shorted heating element to chassis, Damaged power cord, Pinched wiring inside cabinet

How to Fix / Troubleshooting

Safety first: Do not repeatedly reset a breaker that trips immediately. Unplug the smoker before inspection.

  • Inspect power cord: Look for cuts, melted areas, or crushed sections. Replace the Char‑Broil cord set if any damage is found.
  • Check for moisture: If the smoker was stored outdoors or washed, open the control box and look for water. Allow everything to dry completely for 24 hours in a warm, dry place.
  • Inspect internal wiring: Remove access panels and look for wires pinched between metal panels or touching sharp edges. Repair with high‑temperature wire and proper connectors.
  • Test heating element for ground fault: With the element disconnected, measure resistance between each element terminal and the metal chassis. Any reading other than infinite indicates a ground fault; replace the element.
  • Do not use until resolved: If you cannot locate the fault, contact a qualified technician. Operating with a ground fault is dangerous.
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Repair Difficulty

Professional Required 5/5

Required Part

Heating Element
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