Char-Broil Thermal Deformation of Water Pan

Water pan warps or buckles during use

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Possible Causes

Running pan dry at high temperature, Thin or damaged pan metal, Direct flame or element contact due to misplacement

How to Fix / Troubleshooting

Safety first: Let the water pan cool before handling; hot metal can cause burns.

  • Maintain water level: Keep some water in the Char‑Broil pan during long cooks to reduce thermal stress. Do not let it run completely dry.
  • Verify correct placement: Ensure the pan is installed in the designated supports and not resting directly on the heating element.
  • Replace warped pan: If the pan no longer sits flat or rocks in its supports, replace it with an OEM water pan to ensure proper fit and function.
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Repair Difficulty

Very Easy 1/5

Required Part

Water Pan
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