Cookshack Thermal overload or intermittent power loss

Smoker shuts off mid-cook and display goes blank, then comes back after cooling

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overheating IQ controller, Loose power cord connection, Failing internal thermal fuse, High ambient temperature around smoker

How to Fix / Troubleshooting

Safety first: Allow the smoker to cool before touching the controller or internal components.

Steps:

  • 1. Check ventilation: Ensure the smoker has adequate clearance on all sides and is not enclosed in a tight space that traps heat.
  • 2. Inspect power cord and plug: Wiggle the plug and cord while the smoker is running (carefully). If the display flickers, replace the cord or use a different outlet.
  • 3. Inspect internal connections: Check for loose wires at the terminal block and controller input.
  • 4. Controller temperature: If the controller housing is extremely hot to the touch during operation, internal components may be overheating. Consider relocating the smoker to a cooler area and, if the problem persists, replace the controller.
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Repair Difficulty

Medium 3/5

Required Part

IQ controller assembly
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